Having a good understanding of the function of an anilox roll cleaner can help you get the most out of the investment you make. You will be able to choose the right anilox cleaner for your specific needs and will be able to maintain it for years to come.
Using Ultrasonic cleaners for anilox roll cleaner has proven to be the most efficient and safest way to clean anilox rolls. Ultrasonic cleaning combines high-frequency sound waves, cavitation bubbles, and pressure waves to agitate the liquid. This method is especially effective at removing clogging and contaminants.
Ultrasonic cleaners for anilox roll cleaning are characterized by their ability to clean anilox rolls at a fast rate. They are also very cost-effective. A typical system can clean up to 12 rolls at a time. In addition, ultrasonic cleaning is safe and environment-friendly.
The properties of the anilox roll determine the ideal frequency for ultrasonic cleaning. In addition, power intensity is also important to ensure the best cleaning effect. A high frequency produces stronger cavitation effects. A lower frequency produces a gentler effect.
Anilox roll cleaners are typically powered by 117-volt 60 Hz electrical equipment. In addition, they come with stainless-steel rotating units and stainless-steel support slide-bar systems.
Having the right anilox roll cleaner can be essential to the success of your printing process. Insufficient ink transfer can impact the quality of the print, and improper cleaning can lead to poor color matching. However, some of the best anilox roll cleaners are expensive and time-consuming. They also require special handling and storage.
The best anilox roll cleaners use ultrasonic cleaning technology. This system uses ultrasonic waves to create cavitation in the liquid. This produces microscopic air bubbles that force the cleaning fluid into the cells.
This cleaning method is effective for chemistries that are resistant to chemical cleaners. However, it is less effective for anilox rolls that have aluminum bases.
The Ultrasonic Anilox Roll Cleaning Machine is designed to deep clean gravure cylinders and sleeves. This method minimizes press downtime and set-up time.
The Sanilox(tm) System is an innovative anilox roll cleaning system that is easy to operate. It utilizes a special formulation of sodium bicarbonate to dissolve the anilox core and then cleans the anilox rolls off the press.
Using a laser cleaner to deep clean anilox rolls is a proven method. This type of cleaning system is very safe and user-friendly. These machines do not require chemical cleaning agents or water and are waste free. They are also a more cost-effective alternative.
Laser cleaners are used to remove inks, lacquers, and coatings that are chemical resistant. These cleaning methods remove residue and increase the quality of print output. They are also considered Class 1 devices by the FDA.
Many printing houses are using these systems to clean anilox rolls. Laser cleaning has been shown to increase the ink transfer volume of anilox rolls by 40%. It is also a safe, deep cleaning method that eliminates the human factor from production.
The new technology can be installed within one to two hours. It also requires no water lines or airlines. This is important for the production environment. It is also fast and easy to use.
Longevity of an anilox roll cleaner
Whether a label converter or a printing company, maintaining your anilox roll is a vital part of your printing process. A clean roll means greater output and print quality. It also reduces downtime and material usage. So, how do you ensure your anilox roll stays in good condition?
The answer is to clean your anilox roll regularly. Having your roll professionally cleaned can increase its life, reduce downtime, and improve efficiency.
A deep cleaning process can be achieved through chemical, ultrasonic, or laser cleaning. A chemical wash involves placing a printing press roll into a chemical bath. The chemicals react with the coating material to dissolve it within the cells of the anilox roll. The anilox roll is then scrubbed in a circular motion with an anilox cleaning brush.
Ultrasonic cleaning uses ultrasonic vibrations to clean anilox rolls. It is a fast and effective method. In addition, it uses no water source.